Suspension Parts for 1991 HONDA XR250R Motorbikes | Guaranteed Fitment

Discover suspension parts guaranteed to fit the 1991 HONDA XR250R. Every product in this category has been validated against year-specific fork and shock specifications to ensure true compatibility.
You’ll find fork components, shock parts, shims, upgrade kits, complete suspension systems, chassis components, and the tools and fluids required for accurate servicing - all aligned with the suspension setup of the 1991 HONDA XR250R.

Use this page as a reliable reference when maintaining, rebuilding, or upgrading your bike’s suspension.

Bike-Specific Suspension Specifications & Setup Information

CALCULATE SPRING RATES

This is a recommendation only please consult your manual

Ideal Fork Rate:

kg/mm ( N/mm)

Ideal Shock Rate:

kg/mm ( N/mm)

BIKE DETAILS

Stock Fork Spring Rate

0.362

Stock Shock Spring Rate

9.3

Bike Type

OFFROAD

Ideal Rider Weight

79 kg

Engine Specifications

4 Stroke Engine 250 cc

FORKS INFO

Fork Manufacturer

Fork Type: KYB Conventional 41 mm OD

Fork Features

Twin Chamber Fork: No

Fork Oil

Fork Oil Weight: SAE 7.5
Fork Oil Level: 120 mm

Fork Spring Information

Spring Rate – Claimed: 0.4
Standard Preload: 15 mm

SHOCKS INFO

Shock Manufacturer

Shock Type: KYB 40 mm ID

Shock Dimensions

Nitrogen Pressure: 210 psi
Shock Shaft Outer Diameter: 14 mm
Standard Sag: 85 mm
Shaft Nut Torque: 25 ft-lbs (34 NM)
Shock Oil: 2.5 Weight

Shock Spring Information

Spring Rate - Claimed: 9.3 kg/mm

Fitment-Matched Suspension Parts by Category

FORK SEALS & BUSHES

5 Parts

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TOOLS & LUBRICANTS

16 Parts

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All Fitment-Matched Suspension Parts

Browse All 30 Products for HONDA XR250R 1991

KYB Grease 250ml

Kayaba (KYB) Genuine Motorcycle Parts

KYB Grease 250ml

Original KYB Suspension Lubricants
(SKU: 130062500101)

$60.50
18 In Stock

HiCalibre Fork Springs 34 x 443 Common Fitment Honda XR250R 1996-2007

HiCalibre

HiCalibre Fork Springs 34 x 443 Common Fitment Honda XR250R 1996-2007

Proudly made in the USA
(SKU: 19-080)

From $245.00

Spring Rate: 0.42 kg/mm

$245.00
Special Order

SPECIAL ORDER Item from USA. 4-6 weeks delivery

SPECIAL ORDER Item from USA. 4-6 weeks delivery

Spring Rate: 0.44 kg/mm

$245.00
2 In Stock

Spring Rate: 0.46 kg/mm

$245.00
Special Order

Spring Rate: 0.48 kg/mm

$245.00
2 In Stock

Spring Rate: 0.50 kg/mm

$245.00
2 In Stock

Spring Rate: 0.60 kg/mm

$345.00
4 In Stock

Spring Rate: 0.52 kg/mm

$245.00
2 In Stock

Spring Rate: 0.54 kg/mm

$245.00
2 In Stock

Spring Rate: 0.65 kg/mm

$345.00
3 In Stock

Spring Rate: 0.40 kg/mm

$245.00
Special Order

Spring Rate: 0.38 kg/mm

$245.00
Special Order

Spring Rate: 0.36 kg/mm

$245.00
Special Order

Spring Rate: 0.56 kg/mm

$345.00
4 In Stock

HiCalibre Shock Spring 51/56 x 215 Common Fitment Honda XR250R 86-95

HiCalibre

HiCalibre Shock Spring 51/56 x 215 Common Fitment Honda XR250R 86-95

Proudly made in the USA
(SKU: 20-023)

From $345.00

Spring Rate: 10.5 kg/mm
Spring Colour: Black or White

$345.00
Special Order

SPECIAL ORDER Item from USA. 4-6 weeks delivery

SPECIAL ORDER Item from USA. 4-6 weeks delivery

Spring Rate: 11.0 kg/mm
Spring Colour: Black or White

$345.00
2 In Stock

Spring Rate: 12.0 kg/mm
Spring Colour: Black or White

$345.00
5 In Stock

Bump Stop Rubber 14 x 39 x 46H

Teknik Motorsport

Bump Stop Rubber 14 x 39 x 46H

14mm id x 39mm od x 46mm high - KYB
(SKU: 22-215-00)

Inside Diameter d (mm): 14.0

Height H (mm): 46.0

Outside Ø D (mm): 39.0

$22.00
593 In Stock

M12 x 1.5 Thin Self Locking Steel Insert Fujilok

Fuji Seimitsu Co Ltd

M12 x 1.5 Thin Self Locking Steel Insert Fujilok

Self Locking Steel Insert Fujilok
(SKU: 22-625-00)

$4.98
3496 In Stock

Outer Guide Bush 41 x 12 x 2.0

Teknik Motorsport

Outer Guide Bush 41 x 12 x 2.0

41mm id x 12mm tall x 2.0mm thick
(SKU: 24-508-00)

Inside Diameter d (mm): 41.0

Fork Inner Tube Ø d (mm): 41.0

Height H (mm): 12.0

Outside Ø D (mm): 45.0

Wall Thickness (mm): 2.0

$22.00
1 In Stock

Teknik Schrader Valve Cap

Teknik Motorsport

Teknik Schrader Valve Cap

(SKU: 30-652-00)

$3.99
740 In Stock

All Balls Rear Shock Seal Kit - Suzuki/Yamaha RM85/YZ80/85

All Balls

All Balls Rear Shock Seal Kit - Suzuki/Yamaha RM85/YZ80/85

14 ID 40 OD
(SKU: 37-1010)

Shock Bore Ø D (mm): 40.0

Shock Shaft Ø D (mm): 14.0

Height H (mm): 24.0

$95.00
1 In Stock

Techtool Motorcycle Fork Seal Driver Kit 9pc Kit

Techtool

Techtool Motorcycle Fork Seal Driver Kit 9pc Kit

35/36-39-41-43-45-46/47-48-49/50-54mm
(SKU: 93-009-00)

$470.58
19 In Stock

Fork Seal Driver - 41mm

Techtool

Fork Seal Driver - 41mm

See Part # 93-009-00 for complete set
(SKU: 93-009-10)

$76.95
11 In Stock

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