Suspension Parts for 2004 HONDA XR650R Motorbikes | Guaranteed Fitment

US customers; Orders are being processed manually due to tariff restrictions. Please email sales@teknikmotorsport.com to place an order.

Discover suspension parts guaranteed to fit the 2004 HONDA XR650R. Every product in this category has been validated against year-specific fork and shock specifications to ensure true compatibility.
You’ll find fork components, shock parts, shims, upgrade kits, complete suspension systems, chassis components, and the tools and fluids required for accurate servicing - all aligned with the suspension setup of the 2004 HONDA XR650R.

Use this page as a reliable reference when maintaining, rebuilding, or upgrading your bike’s suspension.

Bike-Specific Suspension Specifications & Setup Information

CALCULATE SPRING RATES

This is a recommendation only please consult your manual

Ideal Fork Rate:

kg/mm ( N/mm)

Ideal Shock Rate:

kg/mm ( N/mm)

BIKE DETAILS

Stock Fork Spring Rate

0.43

Stock Shock Spring Rate

9.2

Bike Type

OFFROAD

Ideal Rider Weight

72 kg

Engine Specifications

4 Stroke Engine 650 cc

FORKS INFO

Fork Manufacturer

: KYB Conventional 46 mm OD

Fork Dimensions

Compression Nut Torque: 25 in-lb (0.29 kgf-m)
Fork Travel: 275 mm

Fork Features

Twin Chamber Fork: No

Fork Oil

Fork Oil Weight: SAE 5
Fork Oil Level: 112 mm
Oil Quanity: 2 Litres

Fork Spring Information

Standard Preload: 15 mm

SHOCKS INFO

Shock Manufacturer

KYB: 44 mm ID

Shock Dimensions

Nitrogen Pressure: 240 psi
Shock Length (Eye to Eye): 445 mm
Shock Travel: 104 mm
Shock Shaft Outer Diameter: 16 mm
Standard Sag: 85 mm
Shaft Nut Torque: 25 ft-lbs (34 NM)
Shock Oil: 2.5 Weight
Standard Preload: 12

Shock Features

Non-rebuildable: No

Shock Spring Information

Spring Rate - Claimed: 9.5 kg/mm

Shock Comments

: Use KYB 46x16mm seal head machined to 44mm of to extend shock 6mm

Fitment-Matched Suspension Parts by Category

FORK SEALS & BUSHES

7 Parts

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SHOCK BLADDER PARTS

5 Parts

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SHOCK SEAL CASE PARTS

7 Parts

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SHOCK BODY PARTS

7 Parts

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SHOCK PISTON PARTS

6 Parts

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SUSPENSION LOCKNUTS & BUSHES

6 Parts

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TOOLS & LUBRICANTS

19 Parts

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All Fitment-Matched Suspension Parts

Browse All 58 Products for HONDA XR650R 2004

16 x 12mm Shock Seal Head Bullet

Teknik Tools

16 x 12mm Shock Seal Head Bullet

Motorcycle Suspension Tools
(SKU: 93-025-00)

$19.95
24 In Stock

Shock Seal Head Bullet 5Pc Kit

Techtool

Shock Seal Head Bullet 5Pc Kit

Shock Seal Head Bullet 5pc Kit
(SKU: 93-031-00)

$76.95
15 In Stock

Eibach EMS Moto Front Fork Spring Kit. 39.5 x 508 Honda XR650R 2000-2007

Eibach Suspension Technology

Eibach EMS Moto Front Fork Spring Kit. 39.5 x 508 Honda XR650R 2000-2007

Made in the USA (QS9000) or Germany (ISO16949)
(SKU: 975)

spring rate: 0.47 kg/mm

$249.94
1 In Stock

spring rate: 0.49 kg/mm

$249.94
1 In Stock

DRC FORK SEAL DRIVER SET | UNIVERSAL | 40-50mm

DRC Zeta Hardware

DRC FORK SEAL DRIVER SET | UNIVERSAL | 40-50mm

DRC Fork Seal Driver Tool Set
(SKU: D59-26-005)

$139.99
5 In Stock

DRC SHOCK SEAL HEAD INSERT KIT | KYB/SHOWA | INNER 12mm / OUTER 14/16/18mm

DRC Zeta Hardware

DRC SHOCK SEAL HEAD INSERT KIT | KYB/SHOWA | INNER 12mm / OUTER 14/16/18mm

Shock seal Bullet set -14x12 16x12 18x12
(SKU: D59-37-135)

$49.50
1 In Stock

KoubaLink Lowering Link Honda XR650 2000-2007 (Liquid Cooled) Gold

KoubaLink

KoubaLink Lowering Link Honda XR650 2000-2007 (Liquid Cooled) Gold

Enhanced Control with Expert Engineering
(SKU: KOUBALINK-XR650R)

Colour: Gold

Seat Height Change (mm): -38

$295.00
3 In Stock

InnTeck Inner Slide Fork Bush KAYABA 46mm **can use KYB 110034600102**

Innteck

InnTeck Inner Slide Fork Bush KAYABA 46mm can use KYB 110034600102

KAYABA 46mm 45x47x20
(SKU: SKTE46K)

Inside Diameter d (mm): 45.0

Fork Inner Tube Ø d (mm): 46.0

Height H (mm): 20.0

Outside Ø D (mm): 47.0

Wall Thickness (mm): 1.0

$22.00
1 In Stock

Fork Tubes NOK Dust Wipers Pair - 46mm Conventional KYB

Kayaba (KYB) Genuine Motorcycle Parts

Fork Tubes NOK Dust Wipers Pair - 46mm Conventional KYB

OEM KYB Japan Motorcycle Suspension Service Parts
(SKU: 110024600302)

$44.00
Special Order

Kayaba (KYB) Genuine Parts Rear Shock Seal Head KYB 44/16

Kayaba (KYB) Genuine Motorcycle Parts

Kayaba (KYB) Genuine Parts Rear Shock Seal Head KYB 44/16

OEM KYB Japan Motorcycle Suspension Service Parts
(SKU: 120244400101)

Shock Bore Ø D (mm): 44.0

Shock Shaft Ø D (mm): 16.0

Height H (mm): 21.5

$142.05
Special Order

Kayaba (KYB) Genuine Parts Rear Shock Dust seal KYB 16mm x 31

Kayaba (KYB) Genuine Motorcycle Parts

Kayaba (KYB) Genuine Parts Rear Shock Dust seal KYB 16mm x 31

OEM KYB Japan Motorcycle Suspension Service Parts
(SKU: 120301600101)

$14.93
Special Order

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