KAWASAKI KX500 2002 Motorcycle Suspension Upgrades

CALCULATE SPRING RATES

This is a recommendation only please consult your manual

Ideal Fork Rate:

kg/mm ( N/mm)

Ideal Shock Rate:

kg/mm ( N/mm)

BIKE DETAILS

Stock Fork Spring Rate

0.4

Stock Shock Spring Rate

5.6

Bike Type

MX

Ideal Rider Weight

75 kg

Engine Specifications

2 Stroke Engine 500 cc

FORKS INFO

Fork Manufacturer

: KYB USD 46 mm OD

Fork Dimensions

Compression Nut Torque: 48 in-lb (0.56 kgf-m)
Fork Travel: 303 mm

Fork Features

Twin Chamber Fork: No

Fork Oil

Fork Oil Weight: SAE 5
Fork Oil Level: 90 mm
Oil Quanity: 2 Litres

Fork Spring Information

Standard Preload: 10 mm

Fork Comments

: Oil level set with the gap between the inner and outer fork tube empty (see instructions).

SHOCKS INFO

Shock Manufacturer

KYB: 46 mm ID

Shock Dimensions

Nitrogen Pressure: 142 psi
Shock Length (Eye to Eye): 445 mm
Shock Travel: 142 mm
Shock Shaft Outer Diameter: 16 mm
Standard Sag: 95 mm
Shaft Nut Torque: 25 ft-lbs (34 NM)
Shock Oil: 2.5 Weight
Standard Preload: 13

Shock Spring Information

Spring Rate - Claimed: 5.5 kg/mm

FORK SEALS & BUSHES

9 Parts

Please wait, loading parts....

FORK COMPRESSION ADJUSTER ASSY

6 Parts

Please wait, loading parts....

SHOCK UPGRADE PARTS

6 Parts

Please wait, loading parts....

SHOCK BLADDER PARTS

6 Parts

Please wait, loading parts....

SHOCK SEAL CASE PARTS

13 Parts

Please wait, loading parts....

SHOCK BODY PARTS

7 Parts

Please wait, loading parts....

SHOCK PISTON PARTS

7 Parts

Please wait, loading parts....

SUSPENSION LOCKNUTS & BUSHES

8 Parts

Please wait, loading parts....

TOOLS & LUBRICANTS

26 Parts

Please wait, loading parts....

Browse All 85 Products for KAWASAKI KX500 2002

16 x 12mm Shock Seal Head Bullet

Teknik Tools

16 x 12mm Shock Seal Head Bullet

Motorcycle Suspension Tools
(SKU: 93-025-00)

$19.95
25 In Stock

Shock Seal Head Bullet 5Pc Kit

Techtool

Shock Seal Head Bullet 5Pc Kit

Shock Seal Head Bullet 5pc Kit
(SKU: 93-031-00)

$76.95
18 In Stock

Techtool Fork Tube Tool & Cartridge Rod Holding Plate

Techtool

Techtool Fork Tube Tool & Cartridge Rod Holding Plate

For KYB, Showa & WP Twin or Open Chamber Forks
(SKU: 93-032-00)

$220.00
18 In Stock

Shock Bushing Driver Set

Techtool

Shock Bushing Driver Set

(SKU: 93-118-00)

$33.00
8 In Stock

DRC FORK SEAL DRIVER SET | UNIVERSAL | 40-50mm

DRC Zeta Hardware

DRC FORK SEAL DRIVER SET | UNIVERSAL | 40-50mm

DRC Fork Seal Driver Tool Set
(SKU: D59-26-005)

$139.99
5 In Stock

DRC SHOCK SEAL HEAD INSERT KIT | KYB/SHOWA | INNER 12mm / OUTER 14/16/18mm

DRC Zeta Hardware

DRC SHOCK SEAL HEAD INSERT KIT | KYB/SHOWA | INNER 12mm / OUTER 14/16/18mm

Shock seal Bullet set -14x12 16x12 18x12
(SKU: D59-37-135)

$49.50
4 In Stock

DRC ENZO | Fork Bracket Holder | 20/22/25/26/27mm Axle Sizes

Enzo Racing

DRC ENZO | Fork Bracket Holder | 20/22/25/26/27mm Axle Sizes

Co-developed product with Enzo Racing
(SKU: ED59-37-240)

$65.00
12 In Stock

RCU PISTON BUSH 46.00x11.50x1.20mm KAYABA

K-Tech

RCU PISTON BUSH 46.00x11.50x1.20mm KAYABA

(SKU: PB-46115120)

Height H (mm): 11.50

Outside Ø D (mm): 46.0

Wall Thickness (mm): 1.20

$36.95
7 In Stock

SKF KYB Shock Seal Case Assembly 46 x 16 x 20

SKF Sealing

SKF KYB Shock Seal Case Assembly 46 x 16 x 20

46mm od x 16mm id x 20mm tall - KYB
(SKU: SH2-KYB1646)

Shock Bore Ø D (mm): 46.0

Shock Shaft Ø D (mm): 16.0

Height H (mm): 20.0

$79.95
5 In Stock

SKF Fork Bushings Kit 2pcs - 1x Inner 1x Outer - KYB 46 TYPE 1

SKF Sealing

SKF Fork Bushings Kit 2pcs - 1x Inner 1x Outer - KYB 46 TYPE 1

Genuine SKF Fork Bush Kit
(SKU: SKF-VKWA-KYB46-A)

Fork Inner Tube Ø d (mm): 46.0

External Teflon Bushing Dimensions (mm): 45X47X20

Internal Teflon Bushing Dimensions (mm): 46X50X12

Suspension Brand: Kayaba (KYB)

$44.95
4 In Stock

SKF 46mm KYB Fork Seal and Wiper Set

SKF Sealing

SKF 46mm KYB Fork Seal and Wiper Set

Requires 2 kits for complete fork service.
(SKU: SKF46K)

Colour: Green

Seal Outer Ø D (mm): 58.45

Seal Height H (mm): 8.5

Seal Wiper Outside Ø D1 (mm): 59.00

Seal Wiper Height H1 (mm): 5.8

Fork Inner Tube Ø d (mm): 46.0

$59.95
22 In Stock

InnTeck Inner Slide Fork Bush KAYABA 46mm **can use KYB 110034600102**

Innteck

InnTeck Inner Slide Fork Bush KAYABA 46mm can use KYB 110034600102

KAYABA 46mm 45x47x20
(SKU: SKTE46K)

Inside Diameter d (mm): 45.0

Fork Inner Tube Ø d (mm): 46.0

Height H (mm): 20.0

Outside Ø D (mm): 47.0

Wall Thickness (mm): 1.0

$22.00
3 In Stock

© 2025 Teknik Motorsport Pty Ltd. ABN: 29137380324. All rights reserved.

Welcome to our website. If you continue to browse and use this website, you are agreeing to comply with and be bound by the following terms and conditions of use, which together with our privacy policy govern Teknik Motorsport Pty Ltd’s relationship with you in relation to this website. If you disagree with any part of these terms and conditions, please do not use our website.

The term ‘Teknik Motorsport Pty Ltd’ or ‘us’ or ‘we’ refers to the owner of the website whose registered office is 4/5 Harford St, JAMISONTOWN, NSW, 2750, AUSTRALIA. Our ABN is 29137380324. The term ‘you’ refers to the user or viewer of our website.

The use of this website is subject to the following terms of use:

The content of the pages of this website is for your general information and use only. It is subject to change without notice.
Neither we nor any third parties provide any warranty or guarantee as to the accuracy, timeliness, performance, completeness or suitability of the information and materials found or offered on this website for any particular purpose. You acknowledge that such information and materials may contain inaccuracies or errors and we expressly exclude liability for any such inaccuracies or errors to the fullest extent permitted by law.
Your use of any information or materials on this website is entirely at your own risk, for which we shall not be liable. It shall be your own responsibility to ensure that any products, services or information available through this website meet your specific requirements.
This website contains material which is owned by or licensed to us. This material includes, but is not limited to, the design, layout, look, appearance and graphics. Reproduction is prohibited other than in accordance with the copyright notice, which forms part of these terms and conditions.
All trademarks reproduced in this website, which are not the property of, or licensed to the operator, are acknowledged on the website.
Unauthorised use of this website may give rise to a claim for damages and/or be a criminal offence.
From time to time, this website may also include links to other websites. These links are provided for your convenience to provide further information. They do not signify that we endorse the website(s). We have no responsibility for the content of the linked website(s).
Your use of this website and any dispute arising out of such use of the website is subject to the laws of Australia.

This privacy policy sets out how we use and protect any information that you give us when you use this website.

We are committed to ensuring that your privacy is protected. Should we ask you to provide certain information by which you can be identified when using this website, then you can be assured that it will only be used in accordance with this privacy statement.

1. WHAT WE COLLECT

We may collect the following information:

name and job title
contact information including email address
demographic information such as postcode, preferences and interests
other information relevant to customer surveys and/or offers

2. WHAT WE DO WITH THE INFORMATION WE GATHER

We require this information to understand your needs and provide you with a better service, and in particular for the following reasons:

Internal record keeping.
We may use the information to improve our products and services.
We may periodically send promotional emails about new products, special offers or other information which we think you may find interesting using the email address which you have provided.

3. SECURITY

We are committed to ensuring that your information is secure. In order to prevent unauthorised access or disclosure, we have put in place suitable physical, electronic and managerial procedures to safeguard and secure the information we collect online.

We take all reasonable steps to keep secure any information which we hold about you.
Personal information may be stored both electronically on our computer system, and in hard-copy form.
Firewalls, 2048 Bit v3 SSL encryption, passwords, anti-virus software and email filters act to protect all our electronic information.
We do not store credit card information, we securely submit credit card information to our bank for processing.
We will not sell, distribute, lease or disclose your personal information to third parties (unless we are required by law to do so).
We may use your personal information to occasionally send you promotional information about our products and services which we think you may find interesting.
Should you wish to have your personal information removed or updated, or you would like to stop receiving advertising please CONTACT US.

4. HOW WE USE COOKIES

A cookie is a small file which asks permission to be placed on your computer's hard drive. Once you agree, the file is added and the cookie helps analyse web traffic or lets you know when you visit a particular site. Cookies allow web applications to respond to you as an individual. The web application can tailor its operations to your needs, likes and dislikes by gathering and remembering information about your preferences.

We use traffic log cookies to identify which pages are being used. This helps us analyse data about webpage traffic and improve our website in order to tailor it to customer needs. We only use this information for statistical analysis purposes and then the data is removed from the system.
Overall, cookies help us provide you with a better website by enabling us to monitor which pages you find useful and which you do not. A cookie in no way gives us access to your computer or any information about you, other than the data you choose to share with us.
You can choose to accept or decline cookies. Most web browsers automatically accept cookies, but you can usually modify your browser setting to decline cookies if you prefer. This may prevent you from taking full advantage of the website.

LINKS TO OTHER WEBSITES Our website may contain links to other websites of interest. However, once you have used these links to leave our site, you should note that we do not have any control over that other website. Therefore, we cannot be responsible for the protection and privacy of any information which you provide whilst visiting such sites and such sites are not governed by this privacy statement. You should exercise caution and look at the privacy statement applicable to the website in question.

5. CONTROLLING YOUR PERSONAL INFORMATION

You may choose to restrict the collection or use of your personal information in the following ways:

whenever you are asked to fill in a form on the website, look for the box that you can click to indicate that you do not want the information to be used by anybody for direct marketing purposes
if you have previously agreed to us using your personal information for direct marketing purposes, you may change your mind at any time by CONTACTING US.