Suspension Parts for 2004 KTM 250 SX Motorbikes | Guaranteed Fitment

Christmas opening hours. Last shipping day Wednesday 24th December. All orders placed over the break will ship Monday 5th January.

Discover suspension parts guaranteed to fit the 2004 KTM 250 SX. Every product in this category has been validated against year-specific fork and shock specifications to ensure true compatibility.
You’ll find fork components, shock parts, shims, upgrade kits, complete suspension systems, chassis components, and the tools and fluids required for accurate servicing - all aligned with the suspension setup of the 2004 KTM 250 SX.

Use this page as a reliable reference when maintaining, rebuilding, or upgrading your bike’s suspension.

Bike-Specific Suspension Specifications & Setup Information

CALCULATE SPRING RATES

This is a recommendation only please consult your manual

Ideal Fork Rate:

kg/mm ( N/mm)

Ideal Shock Rate:

kg/mm ( N/mm)

BIKE DETAILS

Stock Fork Spring Rate

0.426

Stock Shock Spring Rate

PDS7 76-95

Bike Type

MX

Ideal Rider Weight

75 kg

Engine Specifications

2 Stroke Engine 250 cc

FORKS INFO

Fork Manufacturer

: WP USD 48 mm OD

Fork Dimensions

Compression Nut Torque: 25 in-lb (0.29 kgf-m)
Fork Travel: 295 mm

Fork Features

Twin Chamber Fork: No

Fork Oil

Fork Oil Weight: SAE 5
Fork Oil Level: 110 mm
Oil Quanity: 2 Litres

Fork Spring Information

Standard Preload: 15 mm

Fork Comments

: Set preload with the adjuster at minimum. (Hex on cap is preload) See oil level instructions.

SHOCKS INFO

Shock Manufacturer

WP: 50 mm ID

Shock Dimensions

Nitrogen Pressure: 150 psi
Shock Shaft Outer Diameter: 18 mm
Standard Sag: 113-118 mm
Shaft Nut Torque: 25 ft-lbs (34 NM)
Shock Oil: 5 Weight
Standard Preload: 6

Shock Features

Non-rebuildable: No

Shock Spring Information

Spring Rate - Claimed: PDS7 76-95 kg/mm

Fitment-Matched Suspension Parts by Category

FORK REBUILD KITS

6 Parts

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FORK SEALS & BUSHES

15 Parts

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SHOCK UPGRADE PARTS

4 Parts

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SHOCK SEAL CASE PARTS

6 Parts

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TOOLS & LUBRICANTS

25 Parts

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All Fitment-Matched Suspension Parts

Browse All 66 Products for KTM 250 SX 2004

Fork Bleeder Tool Set

Techtool

Fork Bleeder Tool Set

Motorcycle Suspension Tools
(SKU: 93-007-00)

$110.00
28 In Stock

Techtool Motorcycle Fork Seal Driver Kit 9pc Kit

Techtool

Techtool Motorcycle Fork Seal Driver Kit 9pc Kit

35/36-39-41-43-45-46/47-48-49/50-54mm
(SKU: 93-009-00)

$470.58
3 In Stock

Fork Seal Driver - 48mm

Techtool

Fork Seal Driver - 48mm

See Part # 93-009-00 for complete set
(SKU: 93-009-50)

$87.95
22 In Stock

18 x 16mm Shock Seal Head Bullet. Suits Pds Shock With Long Shaft.

Teknik Tools

18 x 16mm Shock Seal Head Bullet. Suits Pds Shock With Long Shaft.

Motorcycle Suspension Tools
(SKU: 93-027-00)

$19.95
12 In Stock

24mm WP Pds Shock Shaft Jam Nut Tool

Teknik Tools

24mm WP Pds Shock Shaft Jam Nut Tool

Motorcycle Suspension Tools
(SKU: 93-030-00)

$66.00
30 In Stock

Shock Seal Head Bullet 5Pc Kit

Techtool

Shock Seal Head Bullet 5Pc Kit

Shock Seal Head Bullet 5pc Kit
(SKU: 93-031-00)

$76.95
17 In Stock

Techtool Fork Tube Tool & Cartridge Rod Holding Plate

Techtool

Techtool Fork Tube Tool & Cartridge Rod Holding Plate

For KYB, Showa & WP Twin or Open Chamber Forks
(SKU: 93-032-00)

$220.00
18 In Stock

WP Reservoir Removal Tool - 2 Pin Type

Techtool

WP Reservoir Removal Tool - 2 Pin Type

Fits many WP Shocks from 1984 on
(SKU: 93-046-00)

$55.00
15 In Stock

Shock Bushing Driver Set

Techtool

Shock Bushing Driver Set

(SKU: 93-118-00)

$33.00
7 In Stock

Eibach EMS Moto Front Fork Spring Kit. 43.2 x 508 DR-Z400 WP 48 USD KTM 125 250 300 400 450 520

Eibach Suspension Technology

Eibach EMS Moto Front Fork Spring Kit. 43.2 x 508 DR-Z400 WP 48 USD KTM 125 250 300 400 450 520

Made in the USA (QS9000) or Germany (ISO16949)
(SKU: 974)

spring rate: 0.38 kg/mm

$249.94
Special Order

spring rate: 0.40 kg/mm

$249.94
2 In Stock

spring rate: 0.42 kg/mm

$249.94
Special Order

spring rate: 0.44 kg/mm

$249.94
1 In Stock

spring rate: 0.46 kg/mm

$249.94
1 In Stock

spring rate: 0.48 kg/mm

$249.94
1 In Stock

spring rate: 0.50 kg/mm

$249.94
1 In Stock

spring rate: 0.52 kg/mm

$249.94
1 In Stock

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