Suspension Parts for 2004 KTM 250 EXC Motorbikes | Guaranteed Fitment

Discover suspension parts guaranteed to fit the 2004 KTM 250 EXC. Every product in this category has been validated against year-specific fork and shock specifications to ensure true compatibility.
You’ll find fork components, shock parts, shims, upgrade kits, complete suspension systems, chassis components, and the tools and fluids required for accurate servicing - all aligned with the suspension setup of the 2004 KTM 250 EXC.

Use this page as a reliable reference when maintaining, rebuilding, or upgrading your bike’s suspension.

Bike-Specific Suspension Specifications & Setup Information

CALCULATE SPRING RATES

This is a recommendation only please consult your manual

Ideal Fork Rate:

kg/mm ( N/mm)

Ideal Shock Rate:

kg/mm ( N/mm)

BIKE DETAILS

Stock Fork Spring Rate

0.4

Stock Shock Spring Rate

PDS6 71-90

Bike Type

OFFROAD

Ideal Rider Weight

75 kg

Engine Specifications

2 Stroke Engine 250 cc

FORKS INFO

Fork Manufacturer

Fork Type: WP USD 48 mm OD

Fork Dimensions

Compression Nut Torque: 25 in-lb (0.29 kgf-m)

Fork Features

Twin Chamber Fork: No

Fork Oil

Fork Oil Weight: SAE 5
Fork Oil Level: 120 mm

Fork Spring Information

Standard Preload: 15 mm

Fork Comments

: Oil level set with the gap between the inner and outer fork tube empty (see instructions).

SHOCKS INFO

Shock Manufacturer

Shock Type: WP 50 mm ID

Shock Dimensions

Nitrogen Pressure: 150 psi
Shock Shaft Outer Diameter: 18 mm
Standard Sag: 113-118 mm
Shaft Nut Torque: 25 ft-lbs (34 NM)
Shock Oil: 5 Weight
Standard Preload: 6

Shock Features

Non-rebuildable: No

Shock Spring Information

Spring Rate - Claimed: PDS6 71-90 kg/mm

Fitment-Matched Suspension Parts by Category

CHASSIS PARTS

6 Parts

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FORK REBUILD KITS

6 Parts

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FORK SEALS & BUSHES

14 Parts

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SHOCK SEAL CASE PARTS

6 Parts

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TOOLS & LUBRICANTS

20 Parts

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All Fitment-Matched Suspension Parts

Browse All 64 Products for KTM 250 EXC 2004

48mm WP Fork Seal 2pc set (Low Friction)

Capelli Race

48mm WP Fork Seal 2pc set (Low Friction)

(SKU: FS48579.511.52S.SET)

$49.95
61 In Stock

48mm WP Fork Seal and Dust Wiper Set 4pc set (Low Friction)

Capelli Race

48mm WP Fork Seal and Dust Wiper Set 4pc set (Low Friction)

(SKU: FS48579.511.52SET)

$99.90
61 In Stock

48mm WP Fork Seal and Dust Wiper Set 2pc set (Low Friction)

Capelli Race

48mm WP Fork Seal and Dust Wiper Set 2pc set (Low Friction)

(SKU: FS48579.511.52SL)

$49.95
61 In Stock

K-Tech Shock Absorber Piston Bush 50.00x8.00x1.00mm -WP PDS

K-Tech

K-Tech Shock Absorber Piston Bush 50.00x8.00x1.00mm -WP PDS

(SKU: PB-500810)

Height H (mm): 8.0

Outside Ø D (mm): 40.0

Wall Thickness (mm): 1.00

$54.95
4 In Stock

SKF WP Fork Seal Kit 48mm (Dual Comp)

SKF Sealing

SKF WP Fork Seal Kit 48mm (Dual Comp)

Requires 2 kits for complete fork service.
(SKU: SKF-DUAL-48W)

Colour: Green/Orange

Seal Outer Ø D (mm): 58.20

Seal Height H (mm): 9.0

Seal Wiper Outside Ø D1 (mm): 58.70

Seal Wiper Height H1 (mm): 5.7

Fork Inner Tube Ø d (mm): 48.0

$69.95
32 In Stock

SKF Fork Bushings Kit 2pcs - 1x Inner 1x Outer - WP 48

SKF Sealing

SKF Fork Bushings Kit 2pcs - 1x Inner 1x Outer - WP 48

Genuine SKF Fork Bush Kit
(SKU: SKF-VKWA-WP48-A)

Fork Inner Tube Ø d (mm): 48.0

External Teflon Bushing Dimensions (mm): 48 x 12 x 2.0

Internal Teflon Bushing Dimensions (mm): 48 x 20 x 1.0

Suspension Brand: WP

$44.95
2 In Stock

SKF 48mm WP Fork Seal and Wiper Set - Heavy Duty

SKF Sealing

SKF 48mm WP Fork Seal and Wiper Set - Heavy Duty

Requires 2 kits for complete fork service.
(SKU: SKF48WHD)

Colour: Green

Seal Outer Ø D (mm): 58.20

Seal Height H (mm): 9.0

Seal Wiper Outside Ø D1 (mm): 58.70

Seal Wiper Height H1 (mm): 5.7

Fork Inner Tube Ø d (mm): 48.0

$62.94
87 In Stock

ZETA GAS VALVE FOR WP REAR SUSPENSION

DRC Zeta Hardware

ZETA GAS VALVE FOR WP REAR SUSPENSION

For pre 2016 PDS and linkage WP
(SKU: ZE56-510)

From $82.50

Bladder Cap Style: Dent

$82.50
4 In Stock

Bladder Cap Style: Flat

$82.50
4 In Stock

Kayaba (KYB) Genuine Parts Front Fork KYB Oil 01M 1L

Kayaba (KYB) Genuine Motorcycle Parts

Kayaba (KYB) Genuine Parts Front Fork KYB Oil 01M 1L

Original KYB Suspension Lubricants
(SKU: 130010010101)

Pack Size: 1 L Pack

$47.29
Special Order

WP 18mm id Dust Wiper (50180606)

WP Genuine Parts

WP 18mm id Dust Wiper (50180606)

WP 46 and 50mm Shock
(SKU: 22-445-00)

Inside Diameter d (mm): 18.0

Height H (mm): 5.5

Outside Diameter d (mm): 30.0

$32.95
Nil Stock

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