Suspension Parts for 2004 KTM 250 EXC Motorbikes | Guaranteed Fitment

Discover suspension parts guaranteed to fit the 2004 KTM 250 EXC. Every product in this category has been validated against year-specific fork and shock specifications to ensure true compatibility.
You’ll find fork components, shock parts, shims, upgrade kits, complete suspension systems, chassis components, and the tools and fluids required for accurate servicing - all aligned with the suspension setup of the 2004 KTM 250 EXC.

Use this page as a reliable reference when maintaining, rebuilding, or upgrading your bike’s suspension.

Bike-Specific Suspension Specifications & Setup Information

CALCULATE SPRING RATES

This is a recommendation only please consult your manual

Ideal Fork Rate:

kg/mm ( N/mm)

Ideal Shock Rate:

kg/mm ( N/mm)

BIKE DETAILS

Stock Fork Spring Rate

0.4

Stock Shock Spring Rate

PDS6 71-90

Bike Type

OFFROAD

Ideal Rider Weight

75 kg

Engine Specifications

2 Stroke Engine 250 cc

FORKS INFO

Fork Manufacturer

Fork Type: WP USD 48 mm OD

Fork Dimensions

Compression Nut Torque: 25 in-lb (0.29 kgf-m)

Fork Features

Twin Chamber Fork: No

Fork Oil

Fork Oil Weight: SAE 5
Fork Oil Level: 120 mm

Fork Spring Information

Standard Preload: 15 mm

Fork Comments

: Oil level set with the gap between the inner and outer fork tube empty (see instructions).

SHOCKS INFO

Shock Manufacturer

Shock Type: WP 50 mm ID

Shock Dimensions

Nitrogen Pressure: 150 psi
Shock Shaft Outer Diameter: 18 mm
Standard Sag: 113-118 mm
Shaft Nut Torque: 25 ft-lbs (34 NM)
Shock Oil: 5 Weight
Standard Preload: 6

Shock Features

Non-rebuildable: No

Shock Spring Information

Spring Rate - Claimed: PDS6 71-90 kg/mm

Fitment-Matched Suspension Parts by Category

CHASSIS PARTS

6 Parts

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FORK REBUILD KITS

6 Parts

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FORK SEALS & BUSHES

14 Parts

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SHOCK SEAL CASE PARTS

6 Parts

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TOOLS & LUBRICANTS

20 Parts

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All Fitment-Matched Suspension Parts

Browse All 64 Products for KTM 250 EXC 2004

WP Compression Adjuster Tap Assembly

WP Genuine Parts

WP Compression Adjuster Tap Assembly

(SKU: 24-022-22)

$79.99
Nil Stock

Outer Guide Bush 48 x 12 x 2.0 Aftermarket

Teknik Motorsport

Outer Guide Bush 48 x 12 x 2.0 Aftermarket

48mm id x 12mm tall x 2.0mm thick
(SKU: 24-580-01)

Inside Diameter d (mm): 48.0

Fork Inner Tube Ø d (mm): 48.0

Height H (mm): 12.0

Outside Ø D (mm): 52.0

Wall Thickness (mm): 2.0

$6.60
Nil Stock

Xtrig Triple Clamp Rocs Pro KTM/HVA 14-22 Supermotard *NLA USE 40503013*

XTRIG

Xtrig Triple Clamp Rocs Pro KTM/HVA 14-22 Supermotard NLA USE 40503013

New part number , use 40503013
(SKU: 40503002)

Colour: X-Trig Brown

Offset (mm): 14-16

$925.00
Nil Stock

Xtrig Triple Clamps Rocs Tech KTM/HVA 14-22

XTRIG

Xtrig Triple Clamps Rocs Tech KTM/HVA 14-22

Standard offset of the manufacturer.
(SKU: 40505006)

Colour: Orange

Offset (mm): 20

$845.00
Special Order

Xtrig Top Triple Clamp KTM EXC Husqvarna TE FE

XTRIG

Xtrig Top Triple Clamp KTM EXC Husqvarna TE FE

Xtrig Spare Parts
(SKU: 40505007)

Colour: Black

Offset (mm): 20

$320.00
Special Order

DRC FORK CAP WRENCH PRO | WP | 50mm ORANGE

Enzo Racing

DRC FORK CAP WRENCH PRO | WP | 50mm ORANGE

Developed by Enzo Racing
(SKU: D59-37-172)

$45.00
Nil Stock

DRC ENZO | Fork Outer Clamp/Holder | Quick Release

Enzo Racing

DRC ENZO | Fork Outer Clamp/Holder | Quick Release

Developed by Enzo Racing
(SKU: ED59-37-260)

$185.00
Nil Stock

48mm WP SKF Mud Scraper

SKF Sealing

48mm WP SKF Mud Scraper

Removable Scraper
(SKU: KIT-MS48WP)

$66.00
Coming Soon

SKF WP PDS Shock Seal Case Assembly 50 x 18 x 15

SKF Sealing

SKF WP PDS Shock Seal Case Assembly 50 x 18 x 15

50mm od x 18mm id x 15mm tall - WP PDS Non-Link
(SKU: SH2-WP1850P)

Shock Bore Ø D (mm): 50.0

Shock Shaft Ø D (mm): 18.0

Height H (mm): 15.0

$87.95
Special Order

SKF WP Shock Floating Piston

SKF Sealing

SKF WP Shock Floating Piston

(SKU: SKF-FP-WP52)

$110.00
Nil Stock

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